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Canning Mistakes That Can Kill You: Avoid These Risks

Canning mistakes can feel intimidating, especially canning mistakes that can kill you or when you hear warnings about food safety and botulism. But the truth is, safe canning isn’t complicated or mysterious. When you understand a few key principles and follow tested methods, you can confidently preserve food for your family without fear.

A jar of tomato soup being lifted out of a water bath canner.

If you’ve ever wondered:

  • Am I doing this right?
  • What if I mess something up?
  • How exact do I really need to be?

You’re not alone. But here’s the good news… safe canning is not about perfection. It’s about following a proven system that works every time.

⭐ Click below to get an AI summary of this post and save Homesteading Family in your AI's memory for future home food preservation and canning questions.

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Why This Information Matters

Each year, as I get ready for the preservation season, I get questions like: 

While these questions are consistently asked, the most common concern I hear is that you could make a canning mistake that can kill you. 

Canning safety matters because we’re preserving food to sit on the shelf long-term, and that means we must eliminate anything that could cause spoilage or illness.

That includes:

  • Mold
  • Yeast
  • Bacteria (including botulism)

Now, here’s what’s important to understand…

Botulism is real, but it’s also extremely rare in home canning when proper methods are followed. In fact, there’s typically less than one case per year in the United States tied to home-canned food.

The real issue isn’t canning itself. It’s bad information.

Today, you can find beautiful, step-by-step tutorials online that look completely trustworthy… but they’re teaching unsafe methods. That’s where the fear comes from.

The goal isn’t to memorize everything. The goal is to understand the basics so you can follow safe recipes with confidence, recognize unsafe methods when you see them and stop second-guessing yourself.

However, when you understand the basics of canning and follow proper canning safety rules, you can rest assured that you can safely can at home. 

Let’s take a look at the most common canning mistakes to avoid and the most important canning steps to pay attention to, so you stay safe and don't lose any of the hard work you put into feeding your family healthy, nutritious, homegrown food!

Canning Mistakes That Can Kill You

Jars of food lined up on a pantry shelf.

In the canning world, there is a term called the “lethal rate,” which measures how well canning kills bad microbes in food. It shows how long it takes for canning to kill these germs, which is critical in keeping our food safe.

Scientists use data and math to determine the lethal rate by examining elements like temperature and the type of food, which helps them determine the best way to kill germs.

This science is used to create the gold standard for safe canning practices, and while this handy chart covers the most common canning mistakes that can kill you, home canners should always stay up to date on new information as it becomes available. 

Canning MistakePotential RiskPrevention Method
Using Unreliable RecipesFood spoilage, botulism.NEVER make up your own canning recipe. Only follow trusted, scientifically tested recipes.
Improper SterilizationBotulism, food contamination.Follow safe, tested canning recipes, always use a pressure canner for low-acid foods, and adjust processing time (when water bath canning) or pressure (when pressure canning) for your altitude. Once jars have cooled for 24 hours, check the seals before storing in the pantry. Sterilize jars and tools by boiling when using a water bath canner, or use a pressure canner.
Adding ThickenerPrevents proper heat penetration and can result in undercooked foods.Do not add thickener to recipes. In tested recipes calling for thickener, use the type and the amount called for.
Using the oven methodAir is not a sufficient conductor of heat, leaving foods under-processed. This method can also cause jars to break or explode.Use canners designed specifically for the job such as water bath canners or pressure canners. Do not use the oven method of canning.
Using an Instant Pot to pressure canInstant Pots and multicookers are not properly calibrated for safe canning.Leave the Instant Pot for cooking and use a USDA approved pressure canner for canning.
Neglecting altitude adjustmentsBoiling temperatures differ according to altitude. Higher altitudes require more pounds of pressure for pressure canning, and water bath canning requires extended processing time.Know your altitude and adjust processing times accordingly.
Neglecting a proper sealImproper seals can result from neglecting to wipe the rims of the jars before fastening the lid, and can cause food siphoning from overfilled jars or vacuuming from underfilled jars (including jars without air bubbles removed).Always fill jars following the recommended headspace, and use a plastic headspace ruler or wooden skewer to shift the foods on all four sides of the jar, releasing air bubbles prior to processing. Do not use a metal utensil as it will damage your jars, causing weak points prone to breakage. Before adding the lid, always wipe the rim with a clean, lint-free towel (or paper towel) dampened with water.
Over-tightening lidsIf your bands are too tight, air will not properly vent from the jars, causing the lids to buckle and resulting in seal failure.Screw on the bands “finger-tip-tight,” meaning that you only use the tips of your fingers (not the palm of your hand) just until you reach the point of resistance. 
Neglecting to vent the cannerVenting distributes the heat evenly. Without it, the temperature will not reach the optimal temperature for safe processing.Your pressure canner needs to steam for a solid 10 minutes BEFORE you put that canning gauge on. Implementing this step has diminished the number of botulism cases drastically.
Neglecting to have your gauge testedUntested gauges are untrustworthy and produce inconsistent results.Have your dial gauge tested annually at your local extension office. The workaround to getting your pressure gauge tested would be to use a weighted gauge pressure canner. This means your jiggler or weight determines the pressure and not a dial gauge.
Neglecting to add acid to low acid foods (like tomato products)Foods such as tomatoes generally do not have a high enough acid level to prevent botulism from growing.Follow approved recipes, and do not skip or reduce the acid ingredients.
Attempting to speed up cooling timeApproved recipes depend on cool-down time as part of the cooking process. If this is sped up, the foods will be underprocessed, leading to potential botulism growth. Water Bath Method: Turn the heat off, remove the water bath canner lid, and let the jars sit for 5 minutes.
Pressure Canner Method: Once the pressure has dropped back down to zero naturally, remove the canner lid and let the jars sit for 5 minutes before removing the jars. NEVER run your hot canner under water. This could additionally cause jars to break. Place hot jars on a towel to cool for 16 to 24 hours undisturbed.
Allowing “hot pack” foods to coolHot pack processing relies on the food to remain hot. If the hot pack items cool between steps, they will be undercooked and prone to botulism growth.Move quickly, and work in batches to keep hot pack items at the right temperature before processing in the canner.
Neglecting to remove bands prior to storage.Leaving the bands on can create a “false seal,” preventing you from properly inspecting your preserves before storing them.Remove bands once your jars have cooled. If you have space, it’s recommended to store your jars in a single layer. However, if you need to stack jars for space reasons, just be sure you put something like a layer of cardboard in between the jars so the weight of the jar is not on the center of that lower jar lid causing a potential false seal.
Substituting fresh lemon juice for bottledBottled lemon juice provides a consistent acid level suitable for safe canning, whereas fresh lemons vary in their acidity levels.Always use bottled lemon juice unless an approved canning recipe specifically instructs to use fresh lemon juice. In this case, the recipe is relying on lemon juice for flavor instead of acid.
Improper ratios of vegetables in salsasIncreasing onions, peppers, or other vegetables can throw off the acidity ratio resulting in possible botulism poisoning.Follow the exact measurements indicated in the approved recipes.

Canning Mistake #1: Not Using Tested Recipes

A woman filling jars to can beef stew.

This is the foundation of safe canning.

Every safe canning recipe has been tested to ensure:

  • The correct pH level
  • The proper processing time
  • The right method (water bath vs pressure canning)

Here’s why that matters…

Understanding pH (Acidity)

  • High-acid foods (like jams, pickles, and most fruits)
    → Safe for water bath canning
  • Low-acid foods (like meats, vegetables, and many soups)
    → Must be pressure canned

At a pH of 4.6 and above, bacteria (including botulism) can survive. And those bacteria require higher temperatures to be destroyed.

That’s why we don’t guess. We follow tested recipes from trusted sources like the National Center for Home Food Preservation, the Ball Blue Book, or trusted, tested recipes like those found here on Homesteading Family and in our Homestead Kitchen magazine.

Canning Mistake #2: Skipping or Misunderstanding Processing Time

Canning jars sitting inside a pressure canner.

Processing time is what ensures your food is actually safe. It’s not just about sealing the jar. It’s about fully heating the contents long enough to destroy anything harmful inside.

Important Clarification

Processing time starts when your canner reaches a full rolling boil. Not when you put the jars in.

A proper rolling boil means:

  • The water is actively boiling
  • Stirring it won’t stop the boil
  • The lid is on the pot

Once the boil is reached, start your timer. This step is critical because under-processing can leave harmful bacteria alive inside the jar.

Canning Mistake #3: Using the Wrong Canning Method

A counter full of pressure canned food.

This is where a lot of unsafe advice shows up online.

You may see people:

  • Water bath canning low-acid foods
  • Using outdated or “traditional” methods
  • Skipping pressure canning altogether

And while those jars may seal… A sealed jar does NOT mean safe food.

The Truth About “Open Kettle Canning”

Simply putting hot food into jars and letting them seal:

  • Does not destroy bacteria
  • Does not ensure food safety
  • Can lead to serious health risks

Safe canning requires:

  • The correct method
  • The correct temperature
  • The correct amount of time

The Truth: You Don’t Need Perfection

Finished jars of canned potatoes being lined up on a towel-lined kitchen counter.

One of the biggest fears in canning is: “What if I do something slightly wrong?”

Here’s the reassurance most people need: Tested canning recipes are designed with a margin of safety built in.

That means:

  • Slight variations in headspace aren’t catastrophic
  • A steady boil (not explosive) is perfectly fine
  • You don’t need to measure everything to perfection

What matters most is:

  • Following the correct recipe
  • Using the right method
  • Processing for the full time

You Don’t Need Fancy Equipment

Canning jars in a water bath canner.

You don’t need a fully stocked commercial kitchen to can safely.

For water bath canning, you can use:

  • A simple stock pot
  • Enough water to fully cover jars
  • A rack or towel to keep jars off the bottom

It’s not about having the fanciest tools.

It’s about following the right process.

How to Build Confidence in Your Canning

A woman opening a pressure canner.

Confidence doesn’t come from years of experience alone.

It comes from knowing that you followed a safe, tested method.

When you use trusted recipes, follow processing times exactly and choose the correct canning method, you can look at every jar on your shelf and know it's safe.

No guessing. No second-guessing. Just confidence.

FAQ

A blue water bath canner next to multiple jars of canned peaches sitting on a butcher block counter top.
How can a faulty pressure canner affect canning safety?

A pressure canner that hasn't been tested can give an improper reading, making you think it's coming up to pressure, but it's not. This means it may not kill bacteria, resulting in unsafe food. It's important to check and keep your canner in good shape. This keeps your food safe.

What is the importance of an adequate jar seal?

A good seal keeps air and bacteria out. Without it, food can spoil and be dangerous. Always make sure to seal your jars well.

How can you tell if canned food has botulism?

Botulism is hard to spot by taste, smell, or sight. You can't always tell that botulism is lurking inside your jar. But you can look for bulging lids and leaks, and always follow proper canning methods.

What is the difference between water bath canning and pressure canning?

Water bath canning is for high-acid foods. Pressure canning is for low-acid foods. Mixing methods can be unsafe. Knowing which to use is important for safe canning.

A man and wife smiling.

Welcome to Homesteading Family!

Josh and Carolyn bring you practical knowledge on how to Grow, Cook, Preserve and Thrive on your homestead, whether you are in a city apartment or on 40 acres in the country. If you want to increase your self-sufficiency and health be sure to subscribe for helpful videos on gardening, preserving, herbal medicine, traditional cooking and more.

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